Step 1: Develop Pb
-Free termination finish process. This task has been
completed. Lead frame based packages will have 100%
matte Sn finish and Sn/Ag/Cu solder balls for all BGA
based packaging.
- Matte Tin is rapidly becoming a world wide Pb-Free
finish of choice
- Fully compatible with both Pb-Free and Pb
based solders used at the customer PCB assembly
level.
- Favorable cost and simplified processing
compared to SnBi, NiPdAu or other alternative Pb-Free
finishes
Step 2:
Qualification of new halogen free (GREEN) mold compounds
and die attach epoxies and the classification of
moisture sensitivity level (MSL) for 260°C re-flow of all
lead-frame surface mount packages by package and process
technology. This step will provide customers with
information on dry pack requirements for Pb-Free
packages as higher re-flow temperatures are used for Pb-Free
circuit board assembly. Intersil has qualified all SOIC,
SOP,
SOT, QFN,
L/TQFP and BGA packages. Due to
volume and older package technology styling, there are
no generic plans to offer Pb-Free PDIP, SIP, PSOP, PLCC
or MQFP package components with Pb-Free/Green material
set, however, special considerations for packaged
products that have not been planned for release as Pb-Free
will be taken on case-by-case basis.
Step 3: Release
to production Green/Pb-Free compliant device types using
a special Green/Pb-Free finished good part number. In
general, the new Green/Pb-Free part numbers for these
device types will include a "Z" or "ZA"
suffix at the
end of the standard part number. Devices that are Pb-Free
will be marked as such on all packaging boxes with the
following label:
Also, Green/Pb-Free devices will be marked with a
"Z" on the device to denote Green/Pb-Free
compliance. For those package styles such as SOT-23 and
SC-70 that
are to small to support additional device character marking,
Intersil will use a special code assigned within the
current part naming convention.
Step 4: Improve
and enhance Pb-Free MSL performance of Green/Pb-Free components. This is a continuous improvement effort
involving selection of improved materials of
construction and assembly processes. This task will be
ongoing.
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